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Small series production often causes a real headache for manufacturers of certain products. Alternative production methods, such as casting, are highly complicated because small quantities greatly increase production costs. We are happy to offer our customers a solution in this situation - 3D printing.

This time we share one of the examples of small series production - 800 pcs of structural parts. 3D printing was performed according to the 3D models provided by the customer. We used the latest and most advanced „Zortrax M300 Plus" 3D printer, which works on the principle of FDM technology. Also, we used ABS plastic. This plastic is strong and durable, so it perfectly met the customer's wishes. With large production capabilities, we can prepare an order for 800 units in less than 5 working days.

3D printing is a great alternative for small series production. This production method perfectly combines an attractive production price, speed, and the highest quality.

3D printing technology:  FDM (Fused Deposition Modeling)

3D printing material: ABS

Size (mm): 56 x 6,9 x 21,7; 21,19 x 7 x 12,19 mm

More and more customers are choosing reverse engineering services. Thanks to these services, you can accurately and quickly convert the original part into a digital file in STEP or another CAD program format that is convenient for you.

We did the same thing this time. The customer has provided several boxes of different designs that he wants to start production. In order to produce such production forms, it is necessary to create an accurate STEP model of the box. This was done by our highly skilled engineers. The boxes were scanned with an extremely fast and accurate "Artec Space Spider" 3D scanner with an accuracy of up to 0.05 mm. The resulting mesh file was restored by reverse engineering to STEP format. This format is perfect for milling or other mold-making techniques.

This process ensures not only fast but also accurate product restoration and convenient preparation of drawings of production forms. With these drawings, the customer will be able to easily create molds and start producing the desired products.

Size (mm): 178 x 228 x 50 (the largest)

As a rule, we receive a growing demand for 3D scanning and 3D printing services from car and motorcycle enthusiasts in the spring. The strongest and most resistant plastics are especially relevant in these spheres. Especially when it comes to security. This time we share the restoration of a broken part of a motorcyclist’s leg guards.

The broken part can be restored in various ways. The simplest of these is a 3D scan if the client have a mirrored or another unbroken part of the object being reproduced. If this is not possible, the broken part can be repaired with CAD software. This time, the customer has already applied with the model he has created.

Safety guards require strong and durable plastic. For this reason, we chose PACF, a composite of polyamide, and carbon fiber. This plastic is extremely strong, significantly lighter, and resistant to high temperatures. Printing was performed with an FDM technology 3D printer.

The customer fixed the printed part to the broken guard. Soldering made it possible to attach this part particularly firmly. By choosing such a technology, the customer will be able to use these guards for several more seasons and be assured that the restored part will not be inferior to the original.

3D printing technology:  FDM ( Fused Deposition Modeling)

3D printing material: PACFSize (mm): 62.2 x 16.94 x 64.64 mm

No one will deny the importance of models. Whether it is a mock-up of a new construction project, a park reconstruction, a facility, or some technological solution. They all play a very important role - creating an initial impression of the product. For this reason, each model must be precise, aesthetically appealing, and eye-catching. 3D printing technology is one of the fastest and most convenient ways to do this job.

One of such projects is the model of EBEA® balcony joints. EBEA® balcony joints are load-bearing insulated connection elements for concrete structures supplied by Peikko Lietuva. This product is used in the construction sector: for cantilever balconies and other applications such as walls and slabs.

3D printing was performed according to the 3D model provided by the customer. This time MJF printing technology was chosen due to the complex geometry. MJF printed parts are not only accurate but also very durable. This makes them perfect for transportation to exhibitions or expositions. The 3D printed model was post-processed and painted according to the customer's needs.

This model will be used in exhibitions, expositions, and trainings as an illustrative example of product. 3D printing was chosen because of the ability to quickly get light and accurate product model.

3D printing technology:  MJF (Multi Jet Fusion)

3D printing material: PA 6

Size (mm): 380.00 x 83.64 x 364.80 mm